Material Selection
Alumina vs Aluminum Nitride vs Zirconia vs Silicon Carbide
Four ceramic systems cover the overwhelming majority of industrial demand. Here is how they genuinely differ, and the decision rules our engineers.
Read this guideMost ceramic quotations come back slowly, or come back wrong, because the enquiry was missing one of ten data points. This is the checklist our engineering team works from.
A complete ceramic enquiry contains: material grade with impurity limits, a drawing or 3D model, critical tolerances and surface finish, annual and first-order quantity, operating environment, required documentation, cleaning and packaging requirements, target delivery date, destination, and any target price or budget constraint.
Send all ten and a competent manufacturer can quote in a day. Omit three or four and the enquiry becomes a conversation — which is fine, just slower.
Copy this into your own enquiry template.
"Alumina" is not a specification. Write "Alumina, Al2O3 ≥ 99.7%, Na2O ≤ 0.05%, Fe2O3 ≤ 0.03%". If you do not know which grade you need, say what the part does and let the manufacturer recommend. Our purity guide explains what the numbers control.
PDF drawing, STEP file, or both. A photo and a description work for simple shapes, but anything with a tolerance needs geometry. If the part already exists as a physical sample, say so — reverse engineering is routine, and it is usually worth sending the sample.
This is the single highest-value item on the list. A drawing where every dimension is ±0.01 mm costs far more than the same part where three functional dimensions are tight and the rest are reference. Grinding time is the dominant cost in most ceramic parts, and grinding time follows tolerance.
Finish is specified per surface, not per part. A sealing face at Ra 0.2 µm and a mounting boss at Ra 3.2 µm belong on the same drawing. As with tolerance, over-specifying finish everywhere is the most common way to pay too much.
Give both: the quantity you want now (which may be a prototype) and the annual volume you expect. Tooling amortisation and process setup are fixed costs, so the annual figure changes the unit price dramatically. A supplier who only sees a quantity of five will quote as if it is a one-off.
Temperature range, medium (plasma chemistry, acid, slurry, DI water, air), load type (static, impact, bending, thermal cycling), electrical duty and expected service life. This is the information that lets a supplier say "you actually need a different grade" — which is worth more than a fast quote.
State up front whether you need a certificate of analysis, a dimensional inspection report, material traceability, a first-article inspection report, or third-party testing. These are easy to build into the process at quotation and expensive to add after the parts are made.
Does the part go into a cleanroom? Is it vacuum-facing? Can it ship in standard foam-packed cartons, or does it need cleanroom-compatible double bagging with a defined cleaning route? Contamination introduced in packaging is indistinguishable from contamination generated by the part in service.
Give the date you need the parts in hand, not the date you would like them shipped, and give the destination country and city. For export orders, Incoterms and any certification requirements (for example CE or RoHS declarations) should be stated at enquiry stage.
Many buyers withhold this. It is usually a mistake. If your target is far below what the part can be made for, better to find that out in an hour and discuss design changes than after a week of quoting. Suppliers routinely propose a cheaper route — a different grade, a relaxed tolerance, a revised feature — when they know the constraint.
Enquiry that will produce a slow, vague answer:
Hi, we need some ceramic insulator rings, around 80 mm diameter, quantity 100. Please quote.
Problems: no grade, no drawing, no thickness or tolerance, no application, no environment, no delivery, no documentation. Any answer would be a guess.
Same request, properly written:
We need 100 pcs of an insulating ring for an RF plasma chamber, annual volume approximately 400 pcs. Material: alumina, Al2O3 ≥ 99.7%, low alkali. Outside diameter 80.0 ±0.05 mm, inside diameter 60.0 ±0.05 mm, thickness 6.0 ±0.02 mm, flatness on both faces 20 µm, edges radiused. Surface finish Ra ≤ 0.8 µm on both faces. Environment: fluorine-based plasma, up to 250 °C, RF insulating duty. We need certificate of analysis per lot and a dimensional report on the first article. Cleanroom-compatible packaging required. Target delivery 6 weeks to Rotterdam. Please also advise if a different alumina grade would extend life in this chemistry.
The second enquiry is not much longer. It is quotable today, and it invites technical input rather than a number.
Realistic figures for custom technical ceramic parts:
Two things stretch these numbers: a drawing that changes after tooling has started, and documentation requirements added after production. Both are avoidable at the enquiry stage.
A good response to a complete enquiry includes:
If you get none of that, you are probably talking to a trader rather than a factory.
Dolphin Advanced Ceramic manufactures high-purity alumina, aluminum nitride, zirconia and silicon carbide components in Zibo, Shandong, with powder formulation, pressing, sintering, diamond grinding and metallization all in-house. We reply to complete enquiries within 24 hours, Monday to Saturday.
Use the RFQ form, email dolphintec@aliyun.com, or send a drawing directly on WhatsApp to +86 133 8643 4414. Drawings and NDAs are handled confidentially.
A drawing that distinguishes critical tolerances from reference ones. Grinding time dominates the cost of a technical ceramic part, so a drawing where everything is tight can cost several times as much as the same part with only the functional dimensions controlled — for identical performance.
Yes, when you have one. It lets the supplier propose a different grade, a relaxed tolerance or a design change that meets the target, rather than delivering a quote you cannot use and no explanation of why. It also reveals quickly if the expectation is unrealistic.
Not necessarily. If you describe the application — temperature, medium, load, electrical duty and expected life — a competent manufacturer will recommend one. What you should not do is leave both the grade and the application unspecified, because then the quote is only a guess.
One to two working days for a complete enquiry, with same-day possible for simple parts. If an enquiry has been sitting for a week without a technical question back, the supplier either lacks capacity or does not manufacture themselves.
Send us the drawing, the grade and the quantity. Our engineers reply with a manufacturability review and a quotation within 24 hours.